Tag Archives: tuff automation

transfers newsletter

Re-route product with a Tuff transfer

Transfers are ideal for reducing conveyor floor space, because they can reroute product 90 degrees without requiring large conveyor curves. Tuff Automation designs, builds, and integrates transfers to optimize the flexibility of your conveyor systems.

Efficient, space-saving product redirection

Tuff transfers are custom built to fit your application. They can be mounted to any kind of live roller conveyor. They can be inserted into standard line shaft conveyor (1.9) with rollers on three-inch centers without modification, meaning you don’t have to buy special conveyor sections to accommodate them.

Durable and gentle material handling

Our belt transfers are ideal for product that needs to be handled more gently—the belts don’t mar product. Our transfers are typically pneumatically actuated, utilize DC or AC conveyor motors, and can incorporate as many strands as necessary. Tuff transfers offer torsion bar design for smooth, level operation, and they are easy to maintain with simple belt change-out.

Custom designs, custom solutions

Our lead times are highly competitive, and we use only materials of the highest quality. If you have questions about how Tuff Automation can customize a transfer for you, contact us or request a quote online.

When old equipment just isn’t cutting it anymore

tuff automation cummins engine

Even the best equipment doesn’t last forever. Whether your process changes as your business grows, or you’ve simply used your equipment to the point of breaking down, eventually you’re going to need an upgrade. Tuff Automation can help with that.

Engine manufacturer Cummins found themselves in need of just such an upgrade. Their 20-year-old equipment was no longer meeting the task of moving their product.

“[Our equipment] was never upgraded to handle a heavier product,” said Cummins Mechanical Engineer Michael McLaughlin.

So they contacted Tuff, and we worked together over a long and changing schedule to design, build, and install brand new equipment

Our design

The sum of what we worked together to create included heavy-duty CDLR with 3.5″ diameter rollers, drip pans, custom frames, and guiding. These were much better equipped to move the heavier goods. We also mounted some new CDLR on a lift table the customer provided. In addition to the CDLR, Tuff also built a walkway and railing around the conveyor, mounted spring-loaded steps on the sides of the conveyor, and replaced the sensors on their equipment.

A long and challenging installation schedule

Over the course of four weekends in February, Cummins and Tuff worked together around an extremely demanding production schedule to put the new equipment in place. Tuff Mechanical Engineer Tony Truong traveled to the Cummins facility in New York to work with a team to facilitate the installation.

“Working with Tony Truong was the best part about using Tuff,” said McLaughlin. “Not only was he great on the engineering side, offering solutions to all of our requests, he was a one-man installation crew.”

Flexibility is the key

Even when brevity is out of the question, efficiency is of utmost importance. Though the circumstances made for a difficult schedule and an ultimately longer project process, Tuff and Cummins both exercised flexibility to ensure a satisfactory product.

At the last minute, Cisco-Eagle finds quick, reliable service to finish off their multi-million dollar project

Material handling equipment provider Cisco-Eagle was in the final stages of installing a massive addition to their original equipment for Cargill Meat Solutions, a leading meat processing facility located in Friona, TX, when they realized they needed a blade stop at the last minute. Their deadline was approaching; Cisco-Eagle knew they needed quality equipment and needed it quickly.

Pressed for time, Cisco-Eagle needed to be efficient in as many ways as possible. Production, delivery, and integration with the existing Hytrol equipment all had to move quickly. Knowing Hytrol has a tendency for longer lead times, Cisco-Eagle’s Director of Project Management Darrell Griffin contacted Tuff Automation’s sales engineer, Mark Zauel.

“Mark said he could provide equipment in a week, and it would hook up to the existing Hytrol equipment, which would save us considerable time in the field trying to make it fit,” said Griffin.

blade stop Tuff Automation material handling conveyor component custom Cisco-Eagle Cargill Meat Solutions
Example of a Tuff Automation Blade Stop

This wasn’t the first time Griffin worked with Tuff Automation, so he was confident in his decision to use Tuff Automation. Cisco-Eagle began working with Tuff when they were quoting another integration partner on a different project. While they looked through the pictures the integration partner provided with the quote, they noticed Tuff Automation stickers on some of the equipment in the photographs. After scrutinizing the photographs and hunting down Tuff Automation, Cisco-Eagle was ultimately won over by Tuff’s lower prices and completely custom solutions.

“Tuff doesn’t sell canned solutions,” said Griffin. “Everything is engineered to some extent—everything [Tuff] provides is rated to handle the load of the application.”

That initial impression was followed by years of solutions completely customized to fit their applications, which continually proved Tuff’s reliably fast turnaround and durable product construction. These experiences informed Griffin’s decision to go with Tuff for the blade stop solution.

“We have a lot of faith in [Tuff],” said Griffin.

Tuff Automation delivered the blade stop to Cargill Meat Solutions within a week’s time. The equipment integrated easily with the existing Hytrol conveyors and was durable enough for 110-pound cases of beef it needed to handle.

Quick turnaround, affordable prices, and reliable equipment are of paramount importance for those in the material handling industry, especially at the last minute. For Cisco-Eagle, Tuff Automation was able to provide all of the above, leaving all parties satisfied.