Tag Archives: build line

Tuff does build lines

build_line

Tuff Automation has made build lines for a few different companies, and we have experience in every part of the process. We specialize in outfitting build lines with custom controls, programming, and pneumatics.

Structure and customization

Build line projects start with the bare bones from a company that supplies modular design solutions. They provide conveyor, lifts, structural components and more. Then we put the lines together to customer specifications and integrate the necessary hardware. Tuff can also provide custom bracketry as necessary, making the final product as suited to customer needs as possible.

Then we make it all work.

Plumbing and controls

Tuff installs all the wiring and pneumatics required to get the machine running and the components functioning.

Tuff also provides controls and programming. We can incorporate torque tools with or without reaction arm feedback, cameras, function testers, FAM units, ovens, pallet lock/unlockers, barcode readers, RF read/write, and reporting to SQL servers for production monitoring. Model year changes are included.

Turnkey solutions

Finally, Tuff will provide complete installation, runoff, and support for our build lines.

If you have further questions, or if you have any other material handling equipment needs, contact us by phone at (616) 735-3939 or email at sales@tuffautomation.com.

Quality assurance with photo evidence.

The benefits of quality assurance don’t stop at establishing a good relationships with your customers. Doing everything you can to make sure your product is flawless can also save you thousands of dollars in damages. If a product fails and you have no way to prove the cause of the failure happened after the product was out of your hands, then you’re setting yourself up to pay hefty, undue legal fees.

camera build line quality assurance system

One way our customers have addressed this risk is with our build line QA camera system. The system is custom programmed by Tuff engineers to take a photo, record the necessary information to identify the product, and store the photo with that information. That way, in the event something happens to a product down the line and your customer starts investigating the point of error, you have the proof to keep your reputation clear.

PC camera quality assurance system manufacturing material handling controls

The system operates with a number of cameras attached by USB to a PC. The PC searches for a signal from the build line PLC, which then commands the cameras to take a photo and provides the product information (such as a serial number). Together, that information is sent back to the PC and stored for later reference.

icube camera application plc system pc

Our current software is programmed to work with iCube cameras. It can support up to 4 cameras simultaneously on a single computer, enabling you to get pictures from multiple angles. The file names of the photos can include string data from the PLC and the date, time, and camera name as necessary. The software is compatible with ControlLogix/CompactLogix processors and uses an Ingear.Net software library, so no OPC is required.

The style of lens and the lighting necessary to take good photos will depend on the environment and application. We can work with you to figure out the best configuration of the system for it to work optimally in your environment. Tuff has worked on a variety of build line systems—with our experience you can rest assured that the integration of your camera system will go seamlessly.

View a presentation on the Build Line Camera QA System.